DOI: https://doi.org/10.9744/jti.7.2.pp.%2091-100

PENGUKURAN NILAI OVERALL EQUIPMENT EFFECTIVENESS SEBAGAI DASAR USAHA PERBAIKAN PROSES MANUFAKTUR PADA LINI PRODUKSI (Studi Kasus pada Stamping Production Division Sebuah Industri Otomotif)

Robby Suhendra, Betrianis Betrianis

Abstract


Overall Equipment Effectiveness (OEE) is an effectiveness measurement method of equipment utilization in the implementation of Total Productive Maintenance (TPM. The ability of identification in details toward main problem and the cause factors that makes the improvement efforts become more focused is the reason why this method applied comprehensively by all manufacturing companies around the world. Manufacturing process at Stamping Production Division an automotive isdustry still keeps some unrevealed problems. This condition makes the achievement of OEE figure below the target that means production equipments are not utilized optimally yet. The expression of main problem and the cause factors is needed before the company starts some improvement efforts. This research is started by understanding the equipment losses that existed in company. Then, measuring the achievement of OEE figure in one period and through the pareto analysis toward the measurement's results, the main problem and the cause factors are obtained and clearly depicted in cause-and-effect diagram.


Abstract in Bahasa Indonesia :

Overall Equipment Effectiveness (OEE) adalah metode pengukuran efektivitas penggunaan suatu peralatan. OEE dikenal sebagai salah satu aplikasi progam Total Productive Maintenance (TPM). Kemampuan mengidentifikasikan secara jelas akar permasalahan dan faktor penyebabnya sehingga membuat usaha perbaikan menjadi terfokus merupakan faktor utama metode ini diaplikasikan secara menyeluruh oleh banyak perusahaan didunia. Saat ini proses manufaktur di Stamping Production Division sebuah industri otomotif memiliki permasalahan yang belum terungkap jelas. Hal tersebut mengakibatkan penggunaan peralatan yang ada belum optimal. Pengungkapan akar masalah dan faktor penyebabnya diperlukan sebelum perusahaan melakukan usaha perbaikan. Penelitian ini dimulai dengan mengidentifikasi kerugian peralatan (Equipment Losses) yang terjadi. Kemudian mengukur pencapaian nilai OEE satu lini produksi dalam satu periode dan melalui analisis pareto terhadap hasil pengukuran tersebut diperoleh akar permasalahan dan faktor penyebabnya yang secara jelas ditampilkan pada sebuah diagram sebab-akibat.

Kata kunci: pengukuran kinerja peralatan, regresi berganda dan analisa korelasi, industri otomotif, peralatan pabrik.

Keywords


performance measurement, multiple regression and correlation analysis, automotive industry, manufacturing equipment.

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DOI: https://doi.org/10.9744/jti.7.2.pp.%2091-100



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The Journal is published by The Institute of Research & Community Outreach - Petra Christian University. It available online supported by Directorate General of Higher Education - Ministry of National Education - Republic of Indonesia.

©All right reserved 2016.Jurnal Teknik Industri, ISSN: 1411-2485, e-ISSN: 2087-7439

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